Flame sensors, limit switches, and the three-minute restart
A flame sensor is a thin metal rod that sits in the burner flame and confirms ignition by carrying a small current through ionized combustion gases. When that rod gets coated with mineral residue from natural gas combustion (or simply oxidizes after years of cycling), the current drops below the threshold the control board needs, and the board shuts the gas valve off as a safety. The furnace then waits 30 to 90 seconds, attempts another ignition, sees the same problem, and locks out after three or four tries. From the homeowner's side, this looks like a furnace that runs for two minutes, shuts off, runs again, shuts off, and finally goes silent. Cleaning the flame sensor (gently, with steel wool or a fine emery cloth, not sandpaper, which scratches the surface and accelerates fouling) restores the signal and is usually all the repair needs. The limit switch is the related safety. If airflow drops too low (dirty filter, blocked supply registers, undersized ductwork), the heat exchanger gets hotter than the manufacturer allows and the high-limit switch interrupts the gas valve. The furnace shuts off, waits for temperature to come down, restarts, hits the limit again, shuts off. Cleaning or replacing the filter and verifying all supply registers are open solves the limit-switch case 80 percent of the time.